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全自動(dòng)變壓器繞線(xiàn)機自動(dòng)排線(xiàn)控制技術(shù)研究
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Research on Tension Control Technology of Insulation Belt of Automatic Transformer Winding Machine
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    摘要:

    采用傳統人工控制技術(shù)受到人為因素影響,在排線(xiàn)過(guò)程中出現慣性誤差,導致控制效率較差,對于實(shí)現全自動(dòng)變壓器繞線(xiàn)機的高效率運行,提出了伺服自動(dòng)排線(xiàn)控制技術(shù)的研究。根據繞線(xiàn)機主要設備,分析張力產(chǎn)生原因。使用三菱伺服驅動(dòng)器,根據執行時(shí)發(fā)送的脈沖指令改變發(fā)送脈沖頻率,在指定時(shí)間內使漆包線(xiàn)機構跟隨繞線(xiàn)機主軸轉動(dòng),由此獲取排線(xiàn)時(shí)序圖。根據時(shí)序圖設計具體排線(xiàn)方案,通過(guò)調試確定慣性補償系數,保證繞線(xiàn)能夠平滑移動(dòng),改善慣性誤差,實(shí)現恒定張力控制。通過(guò)調試結果可知,該技術(shù)最高控制效率可達到90%,為線(xiàn)圈繞制中絕緣帶的張力控制和軸向緊密度提供保證。

    Abstract:

    The traditional manual control technology is influenced by man-made factors, and inertia error occurs in the process of wiring arrangement, resulting in poor control efficiency. For the high-efficiency operation of automatic transformer winder, The research on servo automatic cable control technology is put forward. According to the main equipment of winding machine, the cause of tension is analyzed. Using the Mitsubishi servo driver, the transmission pulse frequency is changed according to the pulse command sent during execution, and the enameled wire mechanism is rotated following the winding machine main shaft within a specified time, thereby obtaining the wiring timing chart. According to the time sequence diagram, the specific wiring arrangement scheme is designed, and the inertia compensation coefficient is determined by debugging, which ensures the smooth movement of the winding, improves the inertia error and realizes the constant tension control. The test results show that the highest control efficiency of this technology can reach 90%, which can guarantee tension control and axial tightness of coil winding.

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許家忠,張劍,劉美軍,楊海.全自動(dòng)變壓器繞線(xiàn)機自動(dòng)排線(xiàn)控制技術(shù)研究計算機測量與控制[J].,2019,27(5):96-99.

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歷史
  • 收稿日期:2018-11-07
  • 最后修改日期:2018-11-07
  • 錄用日期:2018-11-21
  • 在線(xiàn)發(fā)布日期: 2019-05-15
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